Detection Algorithm Technology
It can detect gear and bearing faults at the early stages of the damage process,
allowing close monitoring of the entire development phase.
In ultra-low-speed applications (0.1 - 20,000 RPM range),
it also enables high-definition shock wave monitoring across a very wide RPM range.
Extremely High Accuracy
Excellent Warning Time
Easy Integration
The technology is capable of detecting machine problems (such as gear damage and bearing damage) at an early stage that are usually difficult to detect in time through non-envelope techniques, using sophisticated digital signal processing algorithms to obtain the best data trend results.
By revealing signals hidden in machine noise through algorithms, it extracts and enhances the signals of interest from the overall mechanical vibration signal while preserving the true peak values. It can be used to monitor applications over a very wide range of RPM.
For variable-speed machinery, even when the speed changes significantly during the measurement process, using high-definition order tracking for analysis can provide reliable data and clear measurement results. More and more machines are adopting speed control, such as compressors with variable speed drives (VSD), where RPM changes very quickly. Order tracking is suitable for a wide range of RPM, from a few revolutions per minute to thousands.
When the RPM is not completely stable, this technology is about ten times better than traditional algorithms, enhancing the processing of vibration data and its presentation to users. The spectrum and time signals have unique accuracy and clarity, capable of identifying the location, nature, and extent of emerging damage with very high precision and superior early warning time.
Advanced digital technology and RPM-based sampling frequency are particularly suitable for low-speed application measurements. The sophisticated algorithms make it resistant to interference. The excellent signal quality and 24-bit A/D conversion provide sharp resolution and outstanding detail in the spectrum and time signals.
During equipment operation, bearings generate shock waves at the interface between the load-bearing elements and the raceway. These shock waves "excite" the shock sensor, which outputs electrical pulses proportional to the intensity of the shock. Unlike vibration sensors, shock sensors respond at their finely tuned resonant frequency of about 32 kHz, enabling calibrated measurements of shock amplitude.
For variable-speed machinery, even when the speed varies significantly during the measurement process, using high-definition order tracking for analysis can provide reliable data and clear measurement results. More and more machines are adopting speed control, such as compressors with variable speed drives (VSD), where RPM changes very quickly. Order tracking is suitable for a very wide RPM range, applicable to monitoring in the range of 0.1 - 20,000 RPM.